>

MOT History from tests of petrol SUZUKI DL650s year 2004

Review the list of common SUZUKI DL650 failures below or to perform a specific mot history check on your SUZUKI then use our popular KnowYourCar service

mot history
Pass percent:85.39%
(The average a petrol SUZUKI DL650 year 2004 passes without issue)
Based on:2,217 MOT Tests
Most common failuresNo# failures
Headlamp aim out of alignment61
Drive chain excessively loose |6.2.1d|21
Front Roller brake test indicates a binding brake |3.3.A1a|14
Rear wheel bearings have excessive free play |2.4.A.2c|14
Steering movement excessively `notchy` with the wheel raised |2.2.1b|13
Nearside Front shock absorber seal failed and leaking oil |2.3.3|12
Front wheel bearings have excessive free play |2.3.5b|10
Registration plate issues10
Steering movement excessively `notchy` with the weight on the lower bearing |2.2.1a|10
Front Stop lamp does not illuminate immediately a brake applies |1.3.1a|9
Rear Rear wheel bearings have excessive free play |2.4.A.2c|8
Offside Front shock absorber seal failed and leaking oil |2.3.3|8
Rear Stop lamp does not illuminate immediately a brake applies |1.3.1a|8
Stop lamp does not illuminate immediately a brake applies |1.3.1a|7
Rear Drive chain sprocket worn to excess |6.2.1e|6
Drive chain excessively tight |6.2.1d|6
Front Floor brake test indicates a binding brake |3.3.C2c|5
Throttle operating incorrectly |6.2.1f|5
Front wheel bearings are excessively rough |2.3.5b|5
Rear suspension bearing has excessive free play |2.4.A2a|i||5
Front Front wheel bearings have excessive free play |2.3.5b|5
Drive chain worn to excess |6.2.1e|4
Front Brake excessively binding (1.2.1 (f))4
Horn not working |1.7.3a|3
Stop lamp remains on when the brakes are released3
Front position lamp does not illuminate immediately when switched on |1.1.3a|3
Wheel alignment incorrect which adversely affects the handling |2.5.1|3
Nearside Handlebar handgrip not secure to handlebars. |2.1.1c|3
Nearside Front Shock absorber has a serious fluid leak (5.3.2 (b))3
Rear reflector on motorcycle missing |1.4.1|3
Throttle operating incorrectly |6.2.7 |a| |i||3
Front Shock absorber has a serious fluid leak (5.3.2 (b))3
Rear Brake disc|s| cracked |3.2.A1g|3
Rear Brake disc|s| excessively worn |3.2.A1l|3
Nearside Front Brake disc|s| excessively worn |3.2.A1l|3
Steering headbearing excessively stiff or notchy (2.2.2 (f) (i))3
Rear suspension movement is excessively stiff |2.4.A.3b|3
Front shock absorber seal failed and leaking oil |2.3.3|3
Offside Front Shock absorber has a serious fluid leak |5.3.2 |b||2
Rear Shock absorber has a serious fluid leak |5.3.2 |b||2
Drive chain excessively loose |6.1.7 |c| |i||2
Offside Front Direction indicator insecure |1.5.3b|2
Nearside Front Shock absorber has a serious fluid leak |5.3.2 |b||2
Nearside Front Direction indicators not working |1.5.1c|2
Registration plate lamp issues2
Front Steering movement excessively `notchy` with the wheel raised |2.2.1b|2
Rear Brake pedal cannot be applied smoothly |3.1.3d|2
Steering control fouling between components which interferes with the free movement of the steering |2.1.2a|2
Drive chain excessively loose (6.1.7 (c) (i))2
Roller brake test The less effective brake control does not achieve an efficiency of 25% |1.2.2 |a| |i||2
Steering headbearing has excessive free play |2.2.2|2
Nearside Front Direction indicator incorrect colour |1.5.1b|2
Offside Front Direction indicator incorrect colour |1.5.1b|2
Offside Front Brake disc|s| excessively worn |3.2.A1l|2
Direction indicators flashing more than 120 times per minute |1.5.1c|2
Front Roller brake test indicates excessive fluctuation of brake effort |3.3.A1d|2
Front Brake lever has insufficient reserve travel (1.1.2 (a))2
Offside Front Direction indicator not working |1.5.1c|2
Front Brake lever has inadequate reserve travel |3.1.3b|2
Rear Shock absorber has negligible damping effect (5.3.2 (b))2
Front Hydraulic brake control feels spongy |3.1.4a|2
Headlamp at least one does not illuminate on dipped beam |1.2.2a|i||2
Drive chain sprocket carrier worn to excess |6.2.1e|2
Nearside Front Brake disc|s| insecure |3.2.A1g|2
Throttle has a significant change in engine speed whilst moving the steering from lock to lock |2.1.4|2
Offside Front position lamp missing |1.1.1a|1
All direction indicators not working (4.4.1 (a) (ii))1
Lower Steering movement excessively `notchy` with the wheel raised |2.2.1b|1
Front Steering movement excessively `notchy` with the weight on the lower bearing |2.2.1a|1
Front Brake lever pivot excessively tight |1.1.1 |a||1
Locking device|s| not correctly fitted which may make the motor bicycle dangerous to ride |6.2.1h|1
Lower Rear suspension bush has excessive free play |2.4.A2a|i||1
Rear Brake caliper|s| securing bolt|s| loose |3.2.A1j|1
Front Roller brake test indicates a severely juddering brake |3.3.A1b|1
Front Wheel bearing has excessive play |5.1.3 |a| |i||1
Locking devices not correctly fitted which may make the motor bicycle dangerous to ride fork clamp bolt missing |6.2.1h|1
Front Brake fluid reservoir fluid level significantly below minimum level |1.1.10 |d| |ii||1
Rear Stop lamp remains on when the brake is released |1.3.1e|1
Nearside Front Direction indicator damaged and function impaired |1.5.3a|1
Rear Rear suspension bearing has excessive free play |2.4.A2a|i||1
Front Front wheel bearings are excessively rough |2.3.5b|1
Front Steering movement excessively stiff with the weight on the lower bearing |2.2.1a|1
Front Steering movement excessively stiff with the wheel raised |2.2.1b|1
Rear Lower Suspension component pin or bush excessively worn |5.3.4 |a| |i||1
Nearside Front Brake disc|s| has excessive run out |3.2.A1m|1
Handlebar fouling on the fuel tank or bodywork on full lock (2.1.4 (b))1
Nearside Rear Motorcycle structure joining/attachment plate or fastening so insecure that structural rigidity is seriously reduced (6.1.1 (b) (ii))1
Stop lamp remains on when the brake is released |1.3.1e|1
Rear Brake pedal cannot be released smoothly |3.1.3d|1
Exhaust mounting does not fully support the exhaust system |7.1.1.c|1
Horn not loud enough to be heard by another road user |1.7.3a|1
Front Wheel bearing has excessive play (5.1.3 (a) (i))1
Front Brake lever is bent and the brake cannot be readily applied |3.1.3c|1
Rear wheel rotation likely to be impeded |6.2.1b|1
Nearside Rear Footrest insecure |6.2.1a|1
Front Stop lamp not working (4.3.1 (a) (ii))1
Front Brake lining(s) less than 1.0 mm thick (1.1.13 (a))1
Nearside Front Direction indicator likely to become detached (4.4.1 (c) (ii))1
Nearside Footrest insecure |6.2.1a|1
Front Throttle operating incorrectly |6.2.1f|1
Shock absorber has a serious fluid leak |5.3.2 |b||1
Brake pedal cannot be applied smoothly |3.1.3d|1
Brake pedal cannot be released smoothly |3.1.3d|1
Stop lamp does not illuminate immediately a brake applies rear switch |1.3.1a|1
Front Wheel bearing play so excessive that directional control is impaired |5.1.3 |a| |ii||1
Rear Lower Suspension arm pin or bush excessively worn (5.3.4 (a) (i))1
Rear shock absorber has inadequate damping effect. |2.4.A.3b|1
Nearside Front Roller brake test indicates a severely juddering brake |3.3.A1b|1
Offside Front Roller brake test indicates a severely juddering brake |3.3.A1b|1
Front Locking devices not correctly fitted which may make the motor bicycle dangerous to ride |6.2.1h|1
Brake lever has inadequate reserve travel |3.1.3b|1
Front Headlamp missing |1.2.3a|1
Drive chain sprocket so worn it is likely to fail (6.1.7 (c) (ii))1
Front Floor brake test indicates a sticking brake |3.3.C2c|1
Front An item not tested |Manual|1
Front Exhaust excessively deteriorated |7.1.1a|1
Nearside Rear Footrest missing |6.2.1a|1
Rear Brake locking device insecure |3.2.A1e|1
Offside Steering lock stop ineffective |2.1.3|1
Front Stop lamp remains on when the brake is released |1.3.1e|1
Front Brake lever cannot be applied smoothly |3.1.3d|1
Rear Brake lever cannot be applied smoothly |3.1.3d|1
Exhaust markings indicating not for road use or similar wording |7.1.4|1
Nearside Front Brake disc|s| excessively scored |3.2.A1l|1
Offside Front Brake disc|s| excessively scored |3.2.A1l|1
Rear Brake disc|s| excessively pitted |3.2.A1l|1
Rear Roller brake test indicates brake effort rise disproportional to brake lever or pedal effort |3.3.A1c|1
Throttle control functioning such that safe operation of the motorcycle is adversely affected Sticking (6.2.7 (a) (ii))1
Throttle control functioning such that safe operation of the motorcycle is adversely affected (6.2.7 (a) (ii))1
Front Brake lever has inadequate reserve travel (3.1.3b)1
Nearside Front Direction indicators not working (1.5.1c)1
Front Brake lever has inadequate reserve travel hitting throttle barrel (3.1.3b)1
Nearside Front Direction indicator not working (1.5.1c)1
Nearside Front Direction indicator insecure (1.5.3b)1
Throttle operating incorrectly (6.2.1f)1
Nearside Front Front shock absorber seal failed and leaking oil (2.3.3)1
Lower Rear suspension bearing has excessive free play (2.4.A2a(i))1
Steering headbearing has excessive free play (2.2.2)1
Direction indicators affected by the operation of another lamp |1.5.1c|1
Rear Brake disc significantly and obviously worn (1.1.14 (a) (i))1
Drive chain worn to excess (6.1.7 (c) (i))1
Rear Wheel bearing has excessive play (5.1.3 (a) (i))1
Rear Footrest missing |6.2.1a|1
Front Stop lamp not working |4.3.1 |a| |ii||1
Front Exhaust has part of the system missing |7.1.1a|1
Throttle operating incorrectly Will not close down |6.2.1f|1
Nearside Front Direction indicator not working |1.5.1c|1
Drive chain so loose it is likely to fail (6.1.7 (c) (ii))1
Nearside Front Front position lamp incorrect colour |1.1.2a|1
Nearside Rear Drive chain excessively loose |6.2.1d|1
Rear Drive chain excessively loose |6.2.1d|1
Front Brake disc|s| excessively worn |3.2.A1l|1
Rear Brake caliper|s| insecure |3.2.A1j|1
Rear wheel bearings are excessively tight |2.4.A.2c|1
Front Direction indicator damaged and function impaired |1.5.3a|1
Rear Headlamp not working on dipped beam (4.1.1 (a) (ii))1
Front Headlamp not working on main beam (4.1.1 (a) (ii))1
Horn not working (7.7 (a) (ii))1
Rear Drive chain sprocket carrier worn to excess |6.2.1e|1
Hydraulic brake control feels spongy |3.1.4a|1
Brake component leaking fluid |3.2.B4|1
Rear suspension bush has excessive free play |2.4.A2a|i||1
Clutch lever shortened so it cannot be readily operated (6.2.7 (b))1
Offside Front Headlamp aim beam image kick up to the offside |1.6|1
Brake lever insecure |3.1.2a|1
Front Brake cylinder insecurely mounted |3.2.B1a|1
Rear Brake cylinder insecurely mounted |3.2.B1a|1
Exhaust excessively deteriorated |7.1.1a|1
Rear Suspension component pin or bush excessively worn (5.3.4 (a) (i))1
Front Valve stem seriously damaged (5.2.3 (j))1
Rear Valve stem seriously damaged (5.2.3 (j))1
Front Wheel bearing play so excessive it is likely to break up (5.1.3 (a) (ii))1
Rear Wheel bearing play so excessive it is likely to break up (5.1.3 (a) (ii))1
Central Rear Stop lamp not working hand brake (4.3.1 (a) (ii))1
Front Steering headbearing has excessive free play |2.2.2|1
Front Brake lining|s| less than 1.5 mm thick |3.2.A1f|i||1
Front Brake fluid reservoir fluid level dangerously low |3.2.B1d|1
Offside Front Brake cylinder leaking hydraulic fluid |3.2.B1e|1
Brake pipe inadequately supported |3.2.B2b|1
Fuel hose leaking |7.2.1a|1
Headlamp at least one does not illuminate on main beam |1.2.2a|ii||1
Nearside Rear Lower Drive chain excessively loose |6.2.1d|1
Nearside Front Brake disc|s| securing bolt|s| loose disc slightly worn on disc bobbings |3.2.A1g|1
Offside Front Brake disc|s| securing bolt|s| loose disc slightly worn on disc bobbings |3.2.A1g|1
Offside Front Front shock absorber seal failed and leaking oil |2.3.3|1
Nearside Front Front shock absorber seal failed and leaking oil |2.3.3|1
Front Stop lamp does not illuminate immediately a brake applies does not work off front brake |1.3.1a|1
Offside Rear Footrest insecure |6.2.1a|1
Front Front shock absorber seal failed and leaking oil |2.3.3|1
Headlamp not working on dipped beam (4.1.1 (a) (ii))1
Rear Lower Drive chain worn to excess |6.2.1e|1
Front position lamp incorrect colour |1.1.2a|1
Offside Front Brake disc|s| friction surface contaminated by oil or grease |3.2.A1k|1
Front Brake hose is likely to be fouled or trapped by moving parts |3.2.B2c|1
Offside Front Handlebar grip insecure to handlebar |2.2.1 |d| |ii||1
Rear Brake reaction bracket insecure |3.2.A1j|1
Direction indicators flashing more than 120 times per minute ALL INDICATORS |1.5.1c|1
Exhaust mounting missing FRONT CLAMP MISSING |7.1.1c|1
Rear suspension bearing has excessive free play ALL BEARINGS ON PIVOT LINKAGE HAS EXCESSIVE PLAY |2.4.A2a|i||1
Rear Rear suspension bearing excessively deteriorated SHOCKABSORBER LOWER BEARING HAS EXCESSIVE PLAY |2.4A.2a|i||1
Rear Valve stem seriously damaged |5.2.3 |j||1
Nearside Front Footrest insecure locking device missing |6.2.12 |a||1
Nearside Headlamp not working on dipped beam (4.1.1 (a) (ii))1
Nearside Front Wheel bearing has excessive play sprocket carrier bearing (5.1.3 (a) (i))1
Rear Suspension arm insecurely attached (5.3.3 (a) (i))1
Footrest insecure rear |6.2.12 |a||1
Front Headlamp at least one does not illuminate on dipped beam |1.2.2a|i||1
Rear Drive chain worn to excess |6.2.1e|1
Front Floor brake test indicates a severely grabbing brake |3.3.C2d|1
Rear Brake disc|s| is excessively distorted |3.2.A1m|1
Drive chain so worn it is likely to fail (6.1.7 (c) (ii))1
Rear Drive chain sprocket worn to excess (6.1.7 (c) (i))1
Front Roller brake test indicates brake effort rise disproportional to brake lever or pedal effort |3.3.A1c|1
Rear Brake disc fractured (1.1.14 (a) (ii))1
Rear Rear wheel bearings are excessively rough |2.4.A.2c|1
Front Shock absorber has a serious fluid leak |5.3.2 |b||1
Rear Brake effort inadequate at a wheel |1.2.1 |a| |i||1
Brake disc|s| securing bolt|s| loose brake buttons worn |3.2.A1g|1
Headlamp aim headlamp deteriorated and function impaired main beam only |1.2.3a|1
Offside Front Shock absorber has a serious fluid leak Fork seal leaking |5.3.2 |b||1
Suspension component pin or bush excessively worn Rear swingarm bearing |5.3.4 |a| |i||1
Rear Brake caliper insecure |1.1.16 |c| |i||1
Fuel cap sealing washer missing |7.2.2c|1
Rear Shock absorber has a serious fluid leak (5.3.2 (b))1
Rear Suspension rod pin or bush excessively worn (5.3.4 (a) (i))1

We get to these numbers by trawling through over 1 billion MOT test results since 2004 and crunched the numbers. We remove anything to do with Tyres, as they are model independent and group together common non-model specific issues. We are trying to get to a picture of what models have what issues.

Please note: We take the data from the DVSA. This data is raw and can contain typos and spelling mistakes that garages may have entered while recording a MOT result. Specifically miss-match on names of models and makes. We are constantly cleaning the data so bear with the odd issue.

Got suggestions? We’re improving this section all the time. If you have any suggestions, please let us know.

Find us on Facebook

© KnowYourCar™ 2019. All rights reserved
Except where otherwise noted, content on our MOT statistics pages are licensed under a Creative Commons Attribution 4.0 International license.
You are free to redistribute the material in any medium or format as long as credit is given to KnowYourCar

WARNING: We have placed hidden watermarks in our data. We will take action against our data being used outside of these terms.

MOT Data licensed under the Open Government Licence v3.0

By using our site you are agreeing to our terms and conditions
Terms & Conditions  Privacy Policy