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MOT History from tests of petrol KTM 640s year 2001

Review the list of common KTM 640 failures below or to perform a specific mot history check on your KTM then use our popular KnowYourCar service

mot history
Pass percent:81.54%
(The average a petrol KTM 640 year 2001 passes without issue)
Based on:1,127 MOT Tests
Most common failuresNo# failures
Rear reflector on motorcycle missing |1.4.1|48
Registration plate issues37
Headlamp aim out of alignment36
Rear Stop lamp does not illuminate immediately a brake applies |1.3.1a|13
Front Stop lamp does not illuminate immediately a brake applies |1.3.1a|11
Stop lamp does not illuminate immediately a brake applies |1.3.1a|10
Rear position lamp does not illuminate immediately when it is switched on |1.1.3a|9
Rear Rear reflector on motorcycle missing |1.4.1|8
Drive chain excessively loose |6.2.1d|8
Headlamp aim beam image kick up to the offside |1.6|6
Horn not working |1.7.3a|5
Rear reflector missing (4.8.2 (a) (ii))5
Rear Position lamp not working (4.2.1 (a))4
Nearside Rear Direction indicator not working |1.5.1c|4
Drive chain worn to excess |6.2.1e|3
Locking device|s| not correctly fitted which may make the motor bicycle dangerous to ride |6.2.1h|3
Steering headbearing has excessive free play |2.2.2|3
Exhaust noise is clearly in excess of that emitted by a similar motor bicycle fitted with a standard silencer in average condition |7.1.2|3
Offside Rear Direction indicator not working |1.5.1c|3
Front Brake disc|s| has excessive run out |3.2.A1m|2
Registration plate lamp issues2
Front Roller brake test indicates excessive fluctuation of brake effort |3.3.A1d|2
Stop lamp not working (4.3.1 (a) (ii))2
Drive chain excessively tight |6.2.1d|2
Front shock absorber seal failed and leaking oil |2.3.3|2
Fuel pipe leaking |7.2.1a|2
Steering movement excessively `notchy` with the weight on the lower bearing |2.2.1a|2
Front position lamp does not illuminate immediately when switched on |1.1.3a|2
Wheel alignment incorrect which adversely affects the handling |2.5.1|2
Wheel alignment incorrect which adversely affects the steering |2.5.1|2
Front Brake disc|s| cracked |3.2.A1g|2
Front Headlamp aim beam image kick up to the offside |1.6|2
Headlamp insecure |1.2.3b|2
Front wheel bearings have excessive free play |2.3.5b|2
Offside Front Direction indicator insecure |1.5.3b|2
Front Wheel has an excessively distorted bead rim. |4.2.2|2
Nearside Rear Direction indicators not working |1.5.1c|2
Rear suspension bearing has excessive free play |2.4.A2a|i||2
Steering movement excessively `notchy` with the wheel raised |2.2.1b|2
Nearside Front shock absorber seal failed and leaking oil |2.3.3|2
Drive chain fouling another component |6.2.1d|2
Headlamp at least one does not illuminate on main beam |1.2.2a|ii||2
Rear Drive chain sprocket worn to excess |6.2.1e|2
Roller brake test The less effective brake control does not achieve an efficiency of 25%. |3.3.A2b|2
Rear Rear position lamp does not illuminate immediately when it is switched on |1.1.3a|2
Front Front position lamp does not illuminate immediately when switched on |1.1.3a|2
Front Front wheel spindle securing nut|s| loose |2.3.5a|1
Front wheel spindle loose |2.3.5a|1
Footrest missing dual seat fitted but pillion pegs are missing |6.2.1a|1
Stop lamp does not illuminate immediately a brake applies foot operated stop lamp does not illuminate on application |1.3.1a|1
Rear Position lamp not working |4.2.1 |a||1
Offside Rear Direction indicator not working |4.4.1 |a| |ii||1
Nearside Rear Direction indicator incorrect colour |1.5.1b|1
Rear Direction indicator not working |1.5.1c|1
Direction indicator not working |1.5.1c|1
Brake component is fractured |3.1.5|1
Rear Brake disc|s| excessively worn |3.2.A1l|1
Front Stop lamp damaged and function impaired |1.3.3a|1
Rear shock absorber insecurely mounted |2.4.A.3b|1
Handlebar deformed |2.1.1b|1
Front Brake lever has inadequate reserve travel |3.1.3b|1
Rear Wheel spoke excessively loose |4.2.1b|1
Riders seat insecure |6.2.5 |a| |ii||1
Lower Rear mono-shock pivot excessively worn |2.4.B.4|1
Exhaust markings indicating not for road use or similar wording |7.1.4|1
Rear All position lamps do not illuminate immediately when switched on |1.1.3a|1
Horn control defective |1.7.2a|1
Headlamp switch insecure |1.2.4|1
Headlamp aim so that beam "kick up" is not visible on the screen |4.1.2 |a||1
Front wheel bearings have excessive free play AND ROUGH |2.3.5b|1
Front Wheel bearing rough when rotated (5.1.3 (b) (i))1
Rear Wheel alignment incorrect which adversely affects the handling |2.5.1|1
Centre Rear Stop lamp does not illuminate immediately a brake applies |1.3.1a|1
Centre Rear Rear reflector on motorcycle missing |1.4.1|1
Drive chain horseshoe locking device incorrectly fitted (6.1.7 (j) (i))1
Front Brake indicates excessive fluctuation of brake effort (1.2.1 (e))1
Brake pedal has insufficient reserve travel (1.1.2 (a))1
Rear Brake has no recorded effort at a wheel (1.2.1 (a) (ii))1
Roller brake test The less effective brake control does not achieve an efficiency of 25% (1.2.2 (a) (i))1
Rear suspension bush has excessive free play |2.4.A2a|i||1
Steering lock stop missing |2.1.3|1
Offside Rear Direction indicator likely to become detached Hanging by the wires |4.4.1 |c| |ii||1
Drive chain excessively loose (6.1.7 (c) (i))1
Offside Rear Direction indicators not working |1.5.1c|1
Nearside Front Front shock absorber seal failed and leaking oil |2.3.3|1
Rear Drive chain excessively loose |6.2.1d|1
Front Headlamp aim beam image kick-up is to the offside |1.6.1|1
Headlamp dipped beam affected by the operation of another lamp |1.2.2c|1
Rear reflector on sidecar missing |1.4.1|1
Rear Roller brake test indicates brake effort rise disproportional to brake lever or pedal effort |3.3.A1c|1
Brake pedal has inadequate reserve travel |3.1.3b|1
Rear wheel bearings have excessive free play |2.4.A.2c|1
Central Rear Lower Stop lamp not working (4.3.1 (a) (ii))1
Rear reflector on motorcycle incorrectly positioned |1.4.2d|1
Headlamp aim projected beam image obviously incorrect beam kicks up to the right (4.1.2 (c))1
Steering headbearing excessively stiff or notchy (2.2.2 (f) (i))1
Rear Rear wheel bearings have excessive free play |2.4.A.2c|1
Rear Rear reflector on motorcycle incorrectly positioned |1.4.2d|1
Motorcycle structure insecure and likely to affect the correct functioning of the steering or braking Front mudgauard |6.1.1c|1
Stop lamp remains on when the brake is released |1.3.1e|1
Rear Hydraulic brake control feels spongy |3.1.4a|1
Headlamp main beam affected by the operation of another lamp |1.2.2c|1
Exhaust mounting does not fully support the exhaust system |7.1.1.c|1
Front Brake fluid contaminated (1.8 (a))1
Rear Brake fluid contaminated (1.8 (a))1
Nearside Rear Direction indicator not working (4.4.1 (a) (ii))1
Headlamp switch faulty |1.2.4|1
All position lamps do not illuminate immediately when switched on |1.1.3a|1
Direction indicators flashing more than 120 times per minute |1.5.1c|1
Rear Brake reaction bracket insecure |3.2.A1j|1
Throttle has a significant change in engine speed whilst moving the steering from lock to lock |2.1.4|1
Headlamp aim headlamp deteriorated and function impaired |1.2.3a|1
Nearside Rear Direction indicator insecure |1.5.3b|1
Throttle operating incorrectly |6.2.1f|1
Steering movement excessively stiff with the wheel raised |2.2.1b|1
Fuel cap does not fasten securely maintaining the sealing arrangement |7.2.2b|1
Rear Rear position lamp adversely affected by the operation of another lamp |1.1.3b|1
Nearside Front Direction indicator not working |1.5.1c|1
Rear reflector missing |4.8.2 |a| |ii||1
Horn missing |1.7.1|1
Rear Brake pedal cannot be released smoothly |3.1.3d|1
Rear Front position lamp does not illuminate immediately when switched on |1.1.3a|1
Nearside Front Direction indicator flashing more than 120 times per minute |1.5.1c|1
Front Roller brake test indicates a severely juddering brake |3.3.A1b|1
Front Roller brake test indicates brake effort fall disproportional to brake lever or pedal effort |3.3.A1c|1
Exhaust is leaking and excessively noisey |7.1.1b|1
Offside Handlebar handgrip not secure to handlebars. |2.1.1c|1
Front Front wheel bearings are excessively rough |2.3.5b|1
Steering movement excessively stiff with the weight on the lower bearing |2.2.1a|1
Offside Rear Footrest insecure |6.2.1a|1

We get to these numbers by trawling through over 1 billion MOT test results since 2004 and crunched the numbers. We remove anything to do with Tyres, as they are model independent and group together common non-model specific issues. We are trying to get to a picture of what models have what issues.

Please note: We take the data from the DVSA. This data is raw and can contain typos and spelling mistakes that garages may have entered while recording a MOT result. Specifically miss-match on names of models and makes. We are constantly cleaning the data so bear with the odd issue.

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