MOT History from tests of diesel FORD TOURNEOs year 2004

Review the list of common FORD TOURNEO failures below or to perform a specific mot history check on your FORD then use our popular KnowYourCar service

mot history

Pass percent:56.51%

(The average a diesel FORD TOURNEO year 2004 passes without issue)

Based on:2,564 MOT Tests

Most common failures	No# failures
Registration plate lamp issues	459
Headlamp aim out of alignment	188
Windscreen wiper does not clear the windscreen effectively	163
Brake pipe excessively corroded	127
Nearside Front position lamp\|s\| not working \|1.1.A.3b\|	58
Offside Stop lamp not working \|1.2.1b\|	50
Offside Front position lamp\|s\| not working \|1.1.A.3b\|	47
Parking brake: efficiency below requirements \|3.7.B.7\|	46
Horn not working \|1.6.2a\|	45
Brakes imbalanced across an axle	43
Front brake disc in such a condition that it is seriously weakened	40
Nearside Stop lamp not working \|1.2.1b\|	35
Exhaust emits an excessive level of metered smoke for a turbo charged engine \|7.4.B.3b\|	32
Rear parking brake recording little or no effort	31
Registration plate issues	31
Windscreen has damage	30
Offside Rear Stop lamp not working \|1.2.1b\|	28
Parking brake lever has no reserve travel \|3.1.6b\|	26
Anti-lock braking system warning lamp indicates an ABS fault	26
Nearside Front Track rod end ball joint has excessive play \|2.2.B.1f\|	22
Offside Track rod end ball joint has excessive play \|2.2.B.1f\|	21
Rear brake binding	21
Nearside Headlamp not working on dipped beam \|1.7.5a\|	21
Nearside Track rod end ball joint has excessive play \|2.2.B.1f\|	20
Rear brake application uneven	20
Offside Front wheel bearing rough when rotated \|2.5.A.2\|	18
Offside Rear Seat belt anchorage prescribed area is excessively corroded \|5.2.6\|	17
Offside Front Track rod end ball joint has excessive play \|2.2.B.1f\|	17
Driver`s seat insecure \|6.2.A.1\|	15
Offside Headlamp not working on main beam \|1.7.5a\|	15
Offside Headlamp not working on dipped beam \|1.7.5a\|	15
Nearside Rear Stop lamp not working \|1.2.1b\|	15
Nearside Front wheel bearing has excessive play \|2.5.A.3c\|	15
Offside Rear Suspension spring mounting prescribed area is excessively corroded \|2.4.A.3\|	14
Offside Front Suspension arm has excessive play in a ball joint \|2.4.G.2\|	13
Nearside Front Front position lamp\|s\| not working \|1.1.A.3b\|	12
Nearside Rear Suspension component mounting prescribed area is excessively corroded \|2.4.A.3\|	12
Nearside Rear Suspension spring mounting prescribed area is excessively corroded \|2.4.A.3\|	12
Offside Front Front position lamp\|s\| not working \|1.1.A.3b\|	12
Offside Rear fog lamp not working \|1.3.2b\|	11
Nearside Rear Seat belt anchorage prescribed area is excessively corroded \|5.2.6\|	11
Nearside Front Headlamp not working on dipped beam \|1.7.5a\|	11
Nearside Headlamp aim beam image obviously incorrect \|1.8.A.1b\|	11
Offside Front Seat belt anchorage prescribed area is excessively corroded \|5.2.6\|	10
Nearside Rear Shock absorber has a serious fluid leak \|2.7.3\|	10
Nearside Front Seat belt damaged sufficient to obstruct correct operation of the belt \|5.2.2a\|	10
Windscreen has a sticker or other obstruction encroaching into the swept area by more than 40mm outside zone `A` \|8.3.1e\|	9
Nearside Front Lower Suspension arm has excessive play in a ball joint \|2.4.G.2\|	9
Nearside Front Position lamp not working (4.2.1 (a) (ii))	9
Windscreen washer not working	9
Offside Headlamp aim beam image obviously incorrect \|1.8.A.1b\|	9
Front Exhaust has a major leak of exhaust gases \|7.1.2\|	9
Nearside Front Suspension arm has excessive play in a ball joint \|2.4.G.2\|	9
Nearside Front Seat belt has a cut which has significantly weakened the webbing \|5.2.2a\|	9
Offside Front Front wheel bearing rough when rotated \|2.5.A.2\|	8
Offside Front wheel bearing has excessive play \|2.5.A.3c\|	8
Rear fog lamp not working \|1.3.2b\|	8
Offside Obligatory mirror seriously damaged, affecting the rear view \|8.1.2a\|	8
Offside Rear Shock absorber has a serious fluid leak \|2.7.3\|	8
Nearside Front suspension has excessive play in a lower suspension ball joint \|2.5.B.1a\|	8
Nearside Headlamp not working on main beam \|1.7.5a\|	8
Fuel system component leaking \|7.2.3\|	8
Brake pedal anti-slip provision worn smooth \|3.3.A.1b\|	7
Horn not working (7.7 (a) (ii))	7
Front brake application uneven	7
Offside Front suspension has excessive play in a lower suspension ball joint \|2.5.B.1a\|	7
Horn not working \|7.7 \|a\| \|ii\|\|	7
Nearside Front Seat belt damaged sufficient to significantly weakened the webbing \|5.2.2a\|	6
Offside Front Outer Drive shaft joint constant velocity boot split or insecure, no longer prevents the ingress of dirt (6.1.7 (g) (ii))	6
Nearside Front Wheel nut\|s\| missing \|4.2.A.1e\|	6
Offside Rear Suspension component mounting prescribed area is excessively corroded \|2.4.A.3\|	6
Offside Stop lamp(s) not working (4.3.1 (a) (ii))	6
Brake pedal anti-slip provision incomplete \|3.3.A.1b\|	6
Nearside Front Direction indicator not working \|1.4.A.2c\|	6
Offside Front Front suspension has excessive play in a lower suspension ball joint \|2.5.B.1a\|	6
Windscreen wiper blade insecure	6
Offside Front Wheel nut\|s\| missing \|4.2.A.1e\|	5
Nearside Rear Body or chassis has excessive corrosion, seriously affecting its strength within 30cm of the body mountings \|6.1.B.2\|	5
Offside Front Position lamp not working (4.2.1 (a) (ii))	5
Offside Seat belt anchorage prescribed area is excessively corroded \|5.2.6\|	5
Nearside Rear Rear position lamp\|s\| not working \|1.1.A.3b\|	5
Nearside Rear position lamp\|s\| not working \|1.1.A.3b\|	5
Nearside Rear Suspension component mounting prescribed area is excessively corroded outer sill \|2.4.A.3\|	5
Nearside Rear Suspension component mounting prescribed area excessively corroded significantly reducing structural strength (5.3.6 (a) (i))	5
Supplementary Restraint System warning lamp indicates a fault \|5.4.2\|	5
Offside Rear position lamp\|s\| adversely affected by the operation of another lamp \|1.1.A.3f\|	5
Exhaust system not adequately supported \|7.1.1\|	5
Nearside Front Front wheel bearing has excessive play \|2.5.A.3c\|	5
Nearside Front constant velocity joint gaiter split \|2.5.C.1a\|	5
Nearside Rear position lamp\|s\| excessively deteriorated so that it is not visible from a reasonable distance \|1.1.A.3d\|	5
Offside Front constant velocity joint gaiter damaged to the extent that it no longer prevents the ingress of dirt etc \|2.5.C.1a\|	5
Nearside Headlamp not in good working order adversely affecting beam image \|1.2.4a\|	5
Nearside Rear Vehicle structure has excessive corrosion, seriously affecting its strength within 30cm of the body mountings \|6.1.B.2\|	5
Nearside Rear Rear wheel bearing rough when rotated \|2.6.1\|	5
Front brake excessively fluctuating	5
Offside Front Headlamp not working on dipped beam \|1.7.5a\|	5
Parking brake efficiency below requirements (1.4.2 (a) (i))	5
Offside Rear Suspension component mounting prescribed area is excessively corroded inner wheel arch \|2.4.A.3\|	5
Nearside Front Obligatory mirror seriously damaged, affecting the rear view \|8.1.2a\|	5
Horn not loud enough to be heard by another road user \|1.6.2b\|	5
Offside Front constant velocity joint gaiter insecure to the extent that it no longer prevents the ingress of dirt etc \|2.5.C.1a\|	4
Offside Front Suspension arm rubber bush deteriorated resulting in excessive movement \|2.4.G.2\|	4
Brake hydraulic reservoir fluid level below minimum level \|3.6.G.1b\|	4
Centre Stop lamp has less than 50% of the light sources illuminating \|1.2.1b\|	4
Offside Headlamp aim aimed so that it dazzles other road users \|1.8.A.1a\|	4
rear brakes release unevenly \|3.7.B.4\|	4
Nearside Rear Suspension component mounting prescribed area is excessively corroded inner wheel arch \|2.4.A.3\|	4
Rear Mechanical brake component has restricted free movement	4
Offside Front Driver`s seat insecure \|6.2.A.1\|	4
Nearside Side repeater not working \|1.4.A.2c\|	4
Offside Rear Suspension component mounting prescribed area excessively corroded significantly reducing structural strength \|5.3.6 \|a\| \|i\|\|	4
Offside Front brake disc excessively pitted \|3.5.1h\|	4
Offside Front Front constant velocity joint gaiter damaged to the extent that it no longer prevents the ingress of dirt etc \|2.5.C.1a\|	4
Centre Stop lamp not working \|1.2.1b\|	4
Nearside Seat belt anchorage prescribed area is excessively corroded \|5.2.6\|	4
Offside Rear Suspension component mounting prescribed area excessively corroded significantly reducing structural strength (5.3.6 (a) (i))	4
Nearside Rear rear brake recording little or no effort \|3.7.B.5a\|	4
Nearside Front Front constant velocity joint gaiter split \|2.5.C.1a\|	4
Offside Side repeater not working \|1.4.A.2c\|	4
Nearside Obligatory mirror seriously damaged, affecting the rear view \|8.1.2a\|	4
Nearside Stop lamp(s) not working (4.3.1 (a) (ii))	4
Nearside Rear Inner Suspension component mounting prescribed area excessively corroded significantly reducing structural strength sill (5.3.6 (a) (i))	4
Nearside Rear Suspension component mounting prescribed area is excessively corroded inner sill \|2.4.A.3\|	4
Emissions not tested \|7.0\|	4
Offside Rear position lamp\|s\| not working \|1.1.A.3b\|	4
Service brake: efficiency below requirements \|3.7.B.7\|	4
Nearside Headlamp not working on dipped beam \|4.1.1 \|a\| \|ii\|\|	4
Rear fog lamp tell tale not working \|1.3.1b\|	4
Offside Rear Outer Suspension component mounting prescribed area excessively corroded significantly reducing structural strength sill (5.3.6 (a) (i))	4
Offside Front Position lamp not working \|4.2.1 \|a\|\|	4
Nearside Front constant velocity joint gaiter damaged to the extent that it no longer prevents the ingress of dirt etc \|2.5.C.1a\|	4
Parking brake efficiency below requirements \|1.4.2 \|a\| \|i\|\|	4
Offside Front Obligatory mirror seriously damaged, affecting the rear view \|8.1.2a\|	4
Nearside Front wheel bearing rough when rotated \|2.5.A.2\|	4
Brake hose has insufficient room to move	4

We get to these numbers by trawling through over 1 billion MOT test results since 2004 and crunched the numbers. We remove anything to do with Tyres, as they are model independent and group together common non-model specific issues. We are trying to get to a picture of what models have what issues.

Please note: We take the data from the DVSA. This data is raw and can contain typos and spelling mistakes that garages may have entered while recording a MOT result. Specifically miss-match on names of models and makes. We are constantly cleaning the data so bear with the odd issue.

Got suggestions? We’re improving this section all the time. If you have any suggestions, please let us know.

Most common failures	No# failures
Registration plate lamp issues	459
Headlamp aim out of alignment	188
Windscreen wiper does not clear the windscreen effectively	163
Brake pipe excessively corroded	127
Nearside Front position lamp\|s\| not working \|1.1.A.3b\|	58
Offside Stop lamp not working \|1.2.1b\|	50
Offside Front position lamp\|s\| not working \|1.1.A.3b\|	47
Parking brake: efficiency below requirements \|3.7.B.7\|	46
Horn not working \|1.6.2a\|	45
Brakes imbalanced across an axle	43
Front brake disc in such a condition that it is seriously weakened	40
Nearside Stop lamp not working \|1.2.1b\|	35
Exhaust emits an excessive level of metered smoke for a turbo charged engine \|7.4.B.3b\|	32
Rear parking brake recording little or no effort	31
Registration plate issues	31
Windscreen has damage	30
Offside Rear Stop lamp not working \|1.2.1b\|	28
Parking brake lever has no reserve travel \|3.1.6b\|	26
Anti-lock braking system warning lamp indicates an ABS fault	26
Nearside Front Track rod end ball joint has excessive play \|2.2.B.1f\|	22
Offside Track rod end ball joint has excessive play \|2.2.B.1f\|	21
Rear brake binding	21
Nearside Headlamp not working on dipped beam \|1.7.5a\|	21
Nearside Track rod end ball joint has excessive play \|2.2.B.1f\|	20
Rear brake application uneven	20
Offside Front wheel bearing rough when rotated \|2.5.A.2\|	18
Offside Rear Seat belt anchorage prescribed area is excessively corroded \|5.2.6\|	17
Offside Front Track rod end ball joint has excessive play \|2.2.B.1f\|	17
Driver`s seat insecure \|6.2.A.1\|	15
Offside Headlamp not working on main beam \|1.7.5a\|	15
Offside Headlamp not working on dipped beam \|1.7.5a\|	15
Nearside Rear Stop lamp not working \|1.2.1b\|	15
Nearside Front wheel bearing has excessive play \|2.5.A.3c\|	15
Offside Rear Suspension spring mounting prescribed area is excessively corroded \|2.4.A.3\|	14
Offside Front Suspension arm has excessive play in a ball joint \|2.4.G.2\|	13
Nearside Front Front position lamp\|s\| not working \|1.1.A.3b\|	12
Nearside Rear Suspension component mounting prescribed area is excessively corroded \|2.4.A.3\|	12
Nearside Rear Suspension spring mounting prescribed area is excessively corroded \|2.4.A.3\|	12
Offside Front Front position lamp\|s\| not working \|1.1.A.3b\|	12
Offside Rear fog lamp not working \|1.3.2b\|	11
Nearside Rear Seat belt anchorage prescribed area is excessively corroded \|5.2.6\|	11
Nearside Front Headlamp not working on dipped beam \|1.7.5a\|	11
Nearside Headlamp aim beam image obviously incorrect \|1.8.A.1b\|	11
Offside Front Seat belt anchorage prescribed area is excessively corroded \|5.2.6\|	10
Nearside Rear Shock absorber has a serious fluid leak \|2.7.3\|	10
Nearside Front Seat belt damaged sufficient to obstruct correct operation of the belt \|5.2.2a\|	10
Windscreen has a sticker or other obstruction encroaching into the swept area by more than 40mm outside zone `A` \|8.3.1e\|	9
Nearside Front Lower Suspension arm has excessive play in a ball joint \|2.4.G.2\|	9
Nearside Front Position lamp not working (4.2.1 (a) (ii))	9
Windscreen washer not working	9
Offside Headlamp aim beam image obviously incorrect \|1.8.A.1b\|	9
Front Exhaust has a major leak of exhaust gases \|7.1.2\|	9
Nearside Front Suspension arm has excessive play in a ball joint \|2.4.G.2\|	9
Nearside Front Seat belt has a cut which has significantly weakened the webbing \|5.2.2a\|	9
Offside Front Front wheel bearing rough when rotated \|2.5.A.2\|	8
Offside Front wheel bearing has excessive play \|2.5.A.3c\|	8
Rear fog lamp not working \|1.3.2b\|	8
Offside Obligatory mirror seriously damaged, affecting the rear view \|8.1.2a\|	8
Offside Rear Shock absorber has a serious fluid leak \|2.7.3\|	8
Nearside Front suspension has excessive play in a lower suspension ball joint \|2.5.B.1a\|	8
Nearside Headlamp not working on main beam \|1.7.5a\|	8
Fuel system component leaking \|7.2.3\|	8
Brake pedal anti-slip provision worn smooth \|3.3.A.1b\|	7
Horn not working (7.7 (a) (ii))	7
Front brake application uneven	7
Offside Front suspension has excessive play in a lower suspension ball joint \|2.5.B.1a\|	7
Horn not working \|7.7 \|a\| \|ii\|\|	7
Nearside Front Seat belt damaged sufficient to significantly weakened the webbing \|5.2.2a\|	6
Offside Front Outer Drive shaft joint constant velocity boot split or insecure, no longer prevents the ingress of dirt (6.1.7 (g) (ii))	6
Nearside Front Wheel nut\|s\| missing \|4.2.A.1e\|	6
Offside Rear Suspension component mounting prescribed area is excessively corroded \|2.4.A.3\|	6
Offside Stop lamp(s) not working (4.3.1 (a) (ii))	6
Brake pedal anti-slip provision incomplete \|3.3.A.1b\|	6
Nearside Front Direction indicator not working \|1.4.A.2c\|	6
Offside Front Front suspension has excessive play in a lower suspension ball joint \|2.5.B.1a\|	6
Windscreen wiper blade insecure	6
Offside Front Wheel nut\|s\| missing \|4.2.A.1e\|	5
Nearside Rear Body or chassis has excessive corrosion, seriously affecting its strength within 30cm of the body mountings \|6.1.B.2\|	5
Offside Front Position lamp not working (4.2.1 (a) (ii))	5
Offside Seat belt anchorage prescribed area is excessively corroded \|5.2.6\|	5
Nearside Rear Rear position lamp\|s\| not working \|1.1.A.3b\|	5
Nearside Rear position lamp\|s\| not working \|1.1.A.3b\|	5
Nearside Rear Suspension component mounting prescribed area is excessively corroded outer sill \|2.4.A.3\|	5
Nearside Rear Suspension component mounting prescribed area excessively corroded significantly reducing structural strength (5.3.6 (a) (i))	5
Supplementary Restraint System warning lamp indicates a fault \|5.4.2\|	5
Offside Rear position lamp\|s\| adversely affected by the operation of another lamp \|1.1.A.3f\|	5
Exhaust system not adequately supported \|7.1.1\|	5
Nearside Front Front wheel bearing has excessive play \|2.5.A.3c\|	5
Nearside Front constant velocity joint gaiter split \|2.5.C.1a\|	5
Nearside Rear position lamp\|s\| excessively deteriorated so that it is not visible from a reasonable distance \|1.1.A.3d\|	5
Offside Front constant velocity joint gaiter damaged to the extent that it no longer prevents the ingress of dirt etc \|2.5.C.1a\|	5
Nearside Headlamp not in good working order adversely affecting beam image \|1.2.4a\|	5
Nearside Rear Vehicle structure has excessive corrosion, seriously affecting its strength within 30cm of the body mountings \|6.1.B.2\|	5
Nearside Rear Rear wheel bearing rough when rotated \|2.6.1\|	5
Front brake excessively fluctuating	5
Offside Front Headlamp not working on dipped beam \|1.7.5a\|	5
Parking brake efficiency below requirements (1.4.2 (a) (i))	5
Offside Rear Suspension component mounting prescribed area is excessively corroded inner wheel arch \|2.4.A.3\|	5
Nearside Front Obligatory mirror seriously damaged, affecting the rear view \|8.1.2a\|	5
Horn not loud enough to be heard by another road user \|1.6.2b\|	5
Offside Front constant velocity joint gaiter insecure to the extent that it no longer prevents the ingress of dirt etc \|2.5.C.1a\|	4
Offside Front Suspension arm rubber bush deteriorated resulting in excessive movement \|2.4.G.2\|	4
Brake hydraulic reservoir fluid level below minimum level \|3.6.G.1b\|	4
Centre Stop lamp has less than 50% of the light sources illuminating \|1.2.1b\|	4
Offside Headlamp aim aimed so that it dazzles other road users \|1.8.A.1a\|	4
rear brakes release unevenly \|3.7.B.4\|	4
Nearside Rear Suspension component mounting prescribed area is excessively corroded inner wheel arch \|2.4.A.3\|	4
Rear Mechanical brake component has restricted free movement	4
Offside Front Driver`s seat insecure \|6.2.A.1\|	4
Nearside Side repeater not working \|1.4.A.2c\|	4
Offside Rear Suspension component mounting prescribed area excessively corroded significantly reducing structural strength \|5.3.6 \|a\| \|i\|\|	4
Offside Front brake disc excessively pitted \|3.5.1h\|	4
Offside Front Front constant velocity joint gaiter damaged to the extent that it no longer prevents the ingress of dirt etc \|2.5.C.1a\|	4
Centre Stop lamp not working \|1.2.1b\|	4
Nearside Seat belt anchorage prescribed area is excessively corroded \|5.2.6\|	4
Offside Rear Suspension component mounting prescribed area excessively corroded significantly reducing structural strength (5.3.6 (a) (i))	4
Nearside Rear rear brake recording little or no effort \|3.7.B.5a\|	4
Nearside Front Front constant velocity joint gaiter split \|2.5.C.1a\|	4
Offside Side repeater not working \|1.4.A.2c\|	4
Nearside Obligatory mirror seriously damaged, affecting the rear view \|8.1.2a\|	4
Nearside Stop lamp(s) not working (4.3.1 (a) (ii))	4
Nearside Rear Inner Suspension component mounting prescribed area excessively corroded significantly reducing structural strength sill (5.3.6 (a) (i))	4
Nearside Rear Suspension component mounting prescribed area is excessively corroded inner sill \|2.4.A.3\|	4
Emissions not tested \|7.0\|	4
Offside Rear position lamp\|s\| not working \|1.1.A.3b\|	4
Service brake: efficiency below requirements \|3.7.B.7\|	4
Nearside Headlamp not working on dipped beam \|4.1.1 \|a\| \|ii\|\|	4
Rear fog lamp tell tale not working \|1.3.1b\|	4
Offside Rear Outer Suspension component mounting prescribed area excessively corroded significantly reducing structural strength sill (5.3.6 (a) (i))	4
Offside Front Position lamp not working \|4.2.1 \|a\|\|	4
Nearside Front constant velocity joint gaiter damaged to the extent that it no longer prevents the ingress of dirt etc \|2.5.C.1a\|	4
Parking brake efficiency below requirements \|1.4.2 \|a\| \|i\|\|	4
Offside Front Obligatory mirror seriously damaged, affecting the rear view \|8.1.2a\|	4
Nearside Front wheel bearing rough when rotated \|2.5.A.2\|	4
Brake hose has insufficient room to move	4

MOT History from tests of diesel FORD TOURNEOs year 2004

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